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Cluth Problems by: rsw1158 - Jul 18, 2014 6:51:40 GMT -6

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Post by rsw1158 on Jul 18, 2014 6:51:40 GMT -6

What am I missing? All of a sudden my clutch is trying to engage at about 1000rpms. I thought it would be a simple fix and took my belt cover off to take a look. I saw nothing obvious so I took my variator and clutch off to look deeper. I thought maybe a spring broke but all was ok. So I took the clutch apart to clean it and relube it and ended up dropping it and breaking one of the pullies. So, I bought a new clutch and installed it when it came in. I also cleaned my variator and made sure everything was ok there while it was apart. When I put it back together it is doing the same thing. Any thoughts?

2013 Roketa YY250T

tvnacman PM tvnacman tvnacman's Posts tvnacman's Threads Doc's Anything Goes Currently Offline Posts: 2,739 Likes: 66 Joined: Oct 23, 2010 19:29:21 GMT -6	Cluth Problems by: tvnacman - Jul 18, 2014 7:12:14 GMT -6 via mobile Reply Quote Select Post Deselect Post Link to Post Member Give Gift Back to Top Post by tvnacman on Jul 18, 2014 7:12:14 GMT -6 Did you hold the back plate when installing the variator ? John
	Longbo 150cc Prodigy and the Voyager. Buy them as cheap as you can, find the cheapest parts . Ride em hard . They will break anyway . Get scooter parts from tvnacman at www.nycscooterparts.com/ tvnacman.blogspot.com/

rsw1158 PM rsw1158 rsw1158's Posts rsw1158's Threads Certified Clinician Currently Offline Posts: 53 Likes: 1 Joined: Jun 20, 2013 16:12:10 GMT -6	Cluth Problems by: rsw1158 - Jul 18, 2014 8:14:59 GMT -6 Reply Quote Select Post Deselect Post Link to Post Member Give Gift Back to Top Post by rsw1158 on Jul 18, 2014 8:14:59 GMT -6 Yes. I made sure the sliders where in place when I slid the variator back on. But, I will check again just to make sure something stupid like that didn't happen.
	2013 Roketa YY250T

Bashan PM Bashan Bashan's Posts Bashan's Threads Forum Admin Currently Offline In Memory Rich Carman 1953 to 2015 RIP ScooterDoc Posts: 9,389 Likes: 300 Joined: Mar 29, 2010 18:33:42 GMT -6	Cluth Problems by: Bashan - Jul 18, 2014 9:30:11 GMT -6 Reply Quote Select Post Deselect Post Link to Post Member Give Gift Back to Top Post by Bashan on Jul 18, 2014 9:30:11 GMT -6 How's the belt? The ratios can change if they get worn. If you've ruled out clutch and variator there's not a heckuva lot left.

tvnacman PM tvnacman tvnacman's Posts tvnacman's Threads Doc's Anything Goes Currently Offline Posts: 2,739 Likes: 66 Joined: Oct 23, 2010 19:29:21 GMT -6	Cluth Problems by: tvnacman - Jul 18, 2014 9:31:30 GMT -6 via mobile Reply Quote Select Post Deselect Post Link to Post Member Give Gift Back to Top Post by tvnacman on Jul 18, 2014 9:31:30 GMT -6 Check how the ckutch pads and pulley moves while your in there . John
	Longbo 150cc Prodigy and the Voyager. Buy them as cheap as you can, find the cheapest parts . Ride em hard . They will break anyway . Get scooter parts from tvnacman at www.nycscooterparts.com/ tvnacman.blogspot.com/

rsw1158 PM rsw1158 rsw1158's Posts rsw1158's Threads Certified Clinician Currently Offline Posts: 53 Likes: 1 Joined: Jun 20, 2013 16:12:10 GMT -6	Cluth Problems by: rsw1158 - Jul 18, 2014 9:59:18 GMT -6 Reply Quote Select Post Deselect Post Link to Post Member Give Gift Back to Top Post by rsw1158 on Jul 18, 2014 9:59:18 GMT -6 Problem solved. I found one slider in place wrong. May have been my mistake or moved when installing the variator last time I had it apart. Thanks for the help.
	2013 Roketa YY250T

tvnacman PM tvnacman tvnacman's Posts tvnacman's Threads Doc's Anything Goes Currently Offline Posts: 2,739 Likes: 66 Joined: Oct 23, 2010 19:29:21 GMT -6	Cluth Problems by: tvnacman - Jul 18, 2014 10:13:37 GMT -6 via mobile Reply Quote Select Post Deselect Post Link to Post Member Give Gift Back to Top Post by tvnacman on Jul 18, 2014 10:13:37 GMT -6 I have been there and done that . You know better next time as I do . Johj
	Longbo 150cc Prodigy and the Voyager. Buy them as cheap as you can, find the cheapest parts . Ride em hard . They will break anyway . Get scooter parts from tvnacman at www.nycscooterparts.com/ tvnacman.blogspot.com/

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Cluth Problems by: Alleyoop - Jul 18, 2014 12:49:31 GMT -6

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Post by Alleyoop on Jul 18, 2014 12:49:31 GMT -6

People make that mistake all the time YOU HAVE TO PUT THE BOSS IN and HOLD the ENTIRE VARIATOR ASSEMBLY with your hands and slip it on and push it all the way back then put the belt on the BOSS and the FAN on. If you do not hold the Variator and BACK PLATE that holds the weights in place they will get out of position.
Alleyoop

..BAD TO THE BONE..

PST150H 62mm BBK, 60mm Crank, 16/37 Tranny Gears............................................... MOW-POWER

FROM THE BOOK OF KNOWLEDGE:
THE THINGS YOU DO FOR YOURSELF ARE GONE WHEN YOU DIE, BUT THE THINGS YOU DO FOR OTHERS REMAIN AS YOUR LEGACY.

Bashan PM Bashan Bashan's Posts Bashan's Threads Forum Admin Currently Offline In Memory Rich Carman 1953 to 2015 RIP ScooterDoc Posts: 9,389 Likes: 300 Joined: Mar 29, 2010 18:33:42 GMT -6	Cluth Problems by: Bashan - Jul 18, 2014 19:17:44 GMT -6 Reply Quote Select Post Deselect Post Link to Post Member Give Gift Back to Top Post by Bashan on Jul 18, 2014 19:17:44 GMT -6 Is this too weinie? It holds the inner pulley against the ramp plate until you can assemble everything. I'm a weinie.