Clinician
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Post by cray on Mar 27, 2014 13:18:10 GMT -6
The problem with my clutch was that the friction material was almost completely gone and it was slipping. The only way I knew something was wrong was the cover was very hot and I could smell it when I stopped. For the alignment, I jacked up the front of the scooter and used a jack stand to support it. I took the front tires off and attached long bubble levels to the hubs making sure that each side (driver/passenger) were the same. Lock the brakes. Measure the distance between the levels in the front then measure the distance between the levels in the back. Adjust the tie rods until both measurements are the same. I was talking about the motor mount. I was very lucky not to loose the bushing on the right side. I got it back together and used lock tight and two nuts to secure the bolt in place. The mounting point on the spindles for the front fenders broke on both sides. That is why I replaced the spindles. They were covered under the warrantee. The original tires on my scooter only lasted about 800-1000 miles also. I am on my second set now. I bought Michelin double compound tires. That are so much better than the original tires. I haven't had any issues with my fuel gauge yet. My scooter is also a 2012. That is pretty heavy stuff making your own bushings. If you get a chance, I would like to know your process. It may be in my future to make my own. Thanks
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Clinician
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Post by cray on Mar 26, 2014 13:23:34 GMT -6
Thanks everybody for your help. The shop in Houston replaced the clutch $141.00 and $100.00 in labor. I can feel a difference in how the clutch works. Even when it was new, it didn't engage quite right and this being my first experience with this type of clutch I didn't know any better. I read that reliability is the issue with these scooters. In the eight Months that I have had this scooter, I have fixed a bad ground, had alignment issues, had excessive play in the steering, balanced all the tires, replaced all the tires, changed both front spindles, changed the clutch and had the pivot pin for the back suspension slide half way out at 70 mph (very scary). After all that I am still hooked. I read a post that it would be someone's goal to make his scooter reliable. I feel the same way. I came up with a great way to do an alignment, I will be happy to share it, if anybody is interested.
Thanks again
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Clinician
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Post by cray on Mar 15, 2014 8:49:23 GMT -6
Thanks for your help. I am at a scooter shop in Houston waiting for them to open. Hopefully they will get the cover off for me. I followed the link, the information was just what I needed. I can't thank everybody enough for all of the help and advise. I would like to sit and talk about the strengths and weaknesses of the D300. It seems like everybody has the same issues. I have 4000 mi on mine.
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Clinician
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Post by cray on Mar 14, 2014 12:12:05 GMT -6
When I removed that cover, there is a bolt with a nut that turns wher I spin the back tire. I think it is the shaft that the back CVT pulley is on. It doesn't look like I have to remove the nut to remove the cover.
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Clinician
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Post by cray on Mar 13, 2014 13:32:48 GMT -6
I felt behind and all around the CVT cover but could not find anything pointing toward the cover from the back side.
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Clinician
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Post by cray on Mar 12, 2014 18:05:47 GMT -6
Yes, several whacks but not even a little budge.
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Clinician
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Post by cray on Mar 12, 2014 17:28:45 GMT -6
<p>Help. I am trying to replace the drive belt on my D300TKB. I am having trouble getting the CVT cover off of the scooter. I have removed all of the bolts around the perimeter of the cover and the two small plastic covers on the CVT cover. Do I have to remove the axle nut to get the CVT cover off? Does anyone know what the belt size is so I can go ahead and order 2 new ones (one spare)?</p><p>Any advise would greatly help. Thanks </p>
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