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Post by methogod on Nov 10, 2013 1:08:24 GMT -6
we dont know, we just ordered a new AXLE (FINAL GEAR)... Bearings are chewedup a bit but shop things we can use them, i would if the CIRCLIP was intact but part of it is missing.
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Post by methogod on Nov 8, 2013 6:26:44 GMT -6
where can i get the 2 bearings and a new Lock Clip from? Ebay has so many things i dont know which is right... local dealer had to order the shaft... FINAL DRIVE Type-4. (only 24.00), They said the swing plate was ok, since we bent it back, even told us to use the old bearings becuase the damages was minimal and they both turned fine. But for 2 $5.00 bearings i am not taking a chance.
thanks,
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Post by methogod on Nov 7, 2013 1:03:10 GMT -6
Pulled it all apart, not sure what caused this unless the wheel nut coming loose allowed it to happen.
Remove the clutch, split the transmission.
I have seen some where they just put it back together, and other who put some heavy yellowish grease on the ball bearings, before closing it up.
few questions...
what gear OIL do we use? DO i need that heavy grease? if so what is it?
We have had some issues with random nuts and screws comming loose, we are planning on using blue locktight after fixing this issue.
any other suggestions...
like what bolts you should always locktight... just while the scoot was sitting, we saw a little oil, went to look and one of the exhaust studs was a quarter turn from falling off.
Can anyone point me towards the GY6 150CC 157QMJ "real" service manual. If its specific to the Reketta MC-04 even better.
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Post by methogod on Nov 5, 2013 19:45:06 GMT -6
i will be taking apart the transmission before the end of the week to see if something cam loose inside the transmission.
Odd as hell though...
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Post by methogod on Nov 5, 2013 17:31:22 GMT -6
will post a video... its crazy. even with forcing the nut on with a washer as the OEM nut has a flaired base, it pushed it self back off... yes i think the threads are shot, becuase of the damage the swingarm did when bending.
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Post by methogod on Nov 5, 2013 10:37:43 GMT -6
Gy6 150CC Roketa MC-04 2010
My brother was about to ride off and we noticed the swing arm was bent away from the rear wheel.
So now out of nowhere the rear wheel nut must have come off at speed, causing the rear tire to sway, pushing the swing plate/arm (where the muffler is mounted) to walk itself out on the threads of the rear axle. Oddest thing I have ever seen.
The rear wheel had some wobble always thought it was off a bit, but not enough to do this.
So we took it apart, bent the swing arm back into shape, cleaned the bearings out all on the exhaust side. nothing inside transmission, except to check the belt and clutch was intact.
Took off the wheel checked the splines. Everything looked ok, so we...
Got a new rear axle nut, tightened as specified.
Tested on stand, and it did the same thing. Walked right off bending the swing arm again.
I am a little weary about replacing everything to find out it’s a bent wheel. Have you ever seen or heard of this…
This is really the bike that just doesn't want to run well...
How can i tell if its the wheel pushing out, bearings, or the final drive axle. I feel less then happy about taking apart the transmission but not that treads are shot.
Suggestions, need pictures? i can get some video in the AM.
Was going to start to pull it apart later this week. To make sure we dont get any wrong parts online or locally.
Or waste good money...
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Post by methogod on Nov 5, 2013 1:02:18 GMT -6
Seafoam and fuel filters did the trick, was running great for 4 days...
My brother was about to ride off and we noticed the swing arm was bent away from the rear wheel.
So now out of nowhere the rear wheel nut must have come off at speed, causing the rear tire to sway, pushing the swing plate/arm (where the muffler is mounted) to walk itself out on the threads of the rear axle. Oddest thing I have ever seen.
The rear wheel had some wobble always thought it was off a bit, but not enough to do this.
So we took it apart, bent the swing arm back into shape, cleaned the bearings out all on the exhaust side. nothing inside transmission, except to check the belt and clutch was intact.
Took off the wheel checked the splines. Everything looked ok, so we...
Got a new rear axle nut, tightened as specified.
Tested on stand, and it did the same thing. Walked right off bending the swing arm again.
I am a little weary about replacing everything to find out it’s a bent wheel. Have you ever seen or heard of this…
This is really the bike that just doesn't want to run well...
How can i tell if its the wheel pushing out, bearings, or the final drive axle. I feel less then happy about taking apart the transmission but not that treads are shot.
Suggestions, need pictures? i can get some video in the AM.
Was going to start to pull it apart later this week. To make sure we dont get any wrong parts online or locally.
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Post by methogod on Oct 27, 2013 6:38:24 GMT -6
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Post by methogod on Oct 27, 2013 0:20:42 GMT -6
Was the coil, got a replacement, and of course its shorter by 2" or so, but was able to make it work, just had to remount the connectors with zip ties instead of the factory screw post.
Ran great for 2 days, then yesterday wouldn't start. Gas was flowing but not getting into carb. Clogged main jet. Dont ask me how - well we did pull the fuel filter off while testing everything.
ordered 5 of the clear ones off ebay. Any one suggest a really good fuel filter, not sure what clogged the main jet, but something did..
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Post by methogod on Oct 19, 2013 22:07:46 GMT -6
just set them both at .004, part of what was preventing the idle and some other stuff...
Mech, adjusted everything except the gap, as its was already at .004 top and bottom.
Will check them on Monday if they tightened up...
1st - if they are self tightening (does that means i need new head?) or just need some better torque?
2nd if they are still at .004, what else would cause the cut off and make it hard to restart when running hot?
Seems like more then 10 minutes of steady ridding, its starts to act up. Could it be a short? or faulty DCI?
thanks,
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Post by methogod on Oct 18, 2013 23:19:35 GMT -6
OK, so longer story, we dont know exactly what was wrong, but we do know something was not hooked up right, the breather hose from the head some how was tied into the vacuum lines. Making it choke x 2 when high throttle.
Mech came out pulled the OEM air box for the POD air filter. Pulled the emissions except for the 1 vacuum line to the pedcock.
It runs great, starts right up, goes 55-60 downhill. and sounds good.
BUT NOW and only when you ride for 20 minutes of so at 30-40, comming to a stop the bike sometimes dies, and its not a slow cut off like when your idleing too low, its just a complete cut off. Then you would think hot engine should start right back up some times it does, other times it takes 2-3 tries...
Theory's ---
1. FAILING PETCOCK or gas line issue. 2. Hot Engine ? overheating? Noise from the muffler that we think is just the heat sheild coming lose from the real pipe, but that wouldn't cause this... or would it? 3. CDI 4. something i am missing...
Even if there was some bad wiring, some where in the bike, ie. the rectifier was not working all the time, so the lights and electrics cut out, the motor should still run even at idle (everything is mechanical).
thanks, for all your help getting there...
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Post by methogod on Oct 14, 2013 21:53:30 GMT -6
thanks, will try a minor air/screw adjustment... but i would hope the brand new carb does not have a bad valve... any chance the pedcock is failing?? or just not working correctly? I dont know the failure rate on them... I see what they mean by hesitation, the throttle response from 3800rpm-5000 takes a few seconds to catch up. Rather then a smooth curve like it is from 0-3500 range.. I understand rich and lean, but and i think sounds ok, i dont hear anything i am worried about, the "burbing" went away 100% by going back to the stock air box, but now its this hesitation in the mid to high range. I have more time then parts into the bike, but i do want it to run correct and as reliable as possible. Looking for reliability with the 50mph top end if possible. Not that 45 is ok, as long as its not hesitating. Two videos hosted on my drop box, just the bike idling, and reving up and down, then up and rear break to show the bogging. www.dropbox.com/sc/enrwvry594li9mo/c1Z1ZFWm3xis there any good guides besides the 10-15 good manuals that is more for trouble shooting then anything else... like if you experience this, then check A, B, C
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Post by methogod on Oct 14, 2013 18:59:32 GMT -6
Roketta 150CC MC04 long body Gy6, been though a few accidents, but all in all working. Just laying it down caused some issues...
replaced head, valves and exhust. Ran fine for a while (1000+ miles), but started to have idle issues. Where it would just cut out, without keeping idle up to 3000ish.
Turned out that the exhaust valve tighten down on it self. Set both gap's to .004 and now it was idling better.
Somewhere they replaced the stock air box for a pod, the little crappy one that fits without any extension or foam protection. This caused many issues. Went back to stock air box. Better, no more gurgling.
Carb started getting iffy again, so just replaced it - $50 bucks with new enricher with a unlocked air screw. No bogging at low end and now great acceleration with a 2000 idle, the idle is not solid, it will jump around from 1-3000 at times, which is odd, but i rather it do that then bog down on aceleration.
Now for the issues as you have my life's history.
It seems that its "hesitating", like the trotle responce is slower then ever in WOT at mid speeds. Top speed seems to be 45, when it used to be 55-60... but i rather it never cut out the go faster.
Pulled the jets out of the old carb just to see what they were at true stock - 105/H35, i don't know what is in the new Carb but it should be stock. Unless in 2009-2010 models were slightly different then what we bought new from a reputable shop locally (not ebay).
What we are trying next...
Starter fluid, checking for any vacuum leaks....
if nothing is found, i want to check the rollers, and CVT - but the belt, clutch and rollers assembly were all replace at 700 miles when we had some CVT belt issues. Bike has just under 3000 miles, prob needs an oil change. This is a daily driver for us at our work, so i need reliability over speed or power.
I will post a video of the hesitating tomorrow. but figured I would open this up for some help now.
Scooter shop, although good people will always suggest fixes that require service, like they claim this issue may be a bent valve or damaged valve seal.... any way to tell? or something to look for...
what do my symptoms suggest....
beside a sh*tty Bike...
thanks,
Mike
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Post by methogod on Jan 11, 2013 8:30:30 GMT -6
GY6 150CC only 900 miles, had a broken screw head on the exhaust so we had a local CL guy fix, who didn't want to make 2 trips, and re-used the old seal. Held for the summer, but started leaking oil at the base seal. Took it to a "LEGIT" bike shop, asked them to fix and give the bike a once over. Said it would be 3 days, took 7 - they fixed replaced the seal, replaced the shroud cover (was missing due to huge holes) and got it running much better - not spraying oil. OK, so we get it back - i don't ride it much but my employee who has a few too many tickets and DUI's does and is using it just to and from work. I want it to be reliable as best it can be.... plus the fact i have a few hundred into it already. Now it idling high, at 3000ish, which doesn't matter to me - if that's how it should be, but when riding it's topping out at 50MPH, at 5000 RPM it just has a dead spot, no more power no additional rev's. Almost like a governor, but we know ROKETTA doesn't know what a governor is. So we (my other employee who is good with bikes and what not) finds some issues with the idle not being set right, just wants to run HIGH. if we lock it in lower it will cut off. Before the bike was at the "real shop" it would go 60-65 no problem, just had to keep putting oil in it Now 50 is tops, they claim now that the compression and back flow pressure is set right its where it should be. Another neat fact is that when you have it on the kick stand you can run it up to 8000RPM....
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Post by methogod on Jul 6, 2012 2:09:10 GMT -6
WE CAN NOT PULL OFF THE CLUTCH... the nut is off - too 90PSI on a 3500RPM air torque to pop it, but that was sapposed to be the hardest part. Think there is something wrong with clutch, we got bell cover off no problem, so we should be able to pull off the clutch and we cant. When you change your belt is there a reset procedure for the clutch, to tell it its a new belt. Or it doesn't care one way or the other... should we use a gear puller - i am not worried about damaging the clutch or where the belt sit, My idea was to put an old belt on, tighten the variator, but keep the bell cover loose, but still on and maybe the force would budge it, we have pull and pulled at it and its not coming off. I guess we can pull the clutch apart while on bike. here are some images... 2 cheap china belts have been shredded, GATES felt good - but now we wonder if this is why the belt are being chopped up. Would any residual debris, or pieces of shredded belts causes the clutch to lock up on the shaft or bearing... Any one know a good shop in MARYLAND (near zip code 21117).... thanks,
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