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Post by bobf on Feb 16, 2016 14:55:04 GMT -6
Alleyoop, no good news yet. I have been busy a lot today and did not get much time on the scoot. I did remove the tubing and set it up like you suggested. But so far the engine has failed to start and it has really pulled the battery down each time I tried. So try to start then charge the battery again. Rather a bit boring. Battery is charging right now.
I have the tubing as you said and I agreed with.
I also took the tubing to the filter cartridge off and it was filled with a yellow fluid which I considered to be coolant. The tubing beyond the filter and to the gas tank top was not filled with any fluid at all, it was dry.
Maybe I should take off the other lengths of tubing and make sure they are dry too. I will do that later as it would only take a few minutes.
Now for Wednesday and Thursday I will have a doctor on Wed and the wife on Thur. Not sure how much time will get dedicated to the scoot those days.
Just felt you needed a status update so this is it.
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Post by bobf on Feb 16, 2016 7:24:28 GMT -6
Thanks Alleyoop. That is exactly one of the things I wish to do. But I am also looking for how the coolant yellow water also go into the system and appeared at the carb connection. For me, eliminating the general riding situation is but part of the problem. How and why are also in my curiosity. So that will require a bit of looking. Riding will happen real soon if I take a few days to satisfy my curiosity and look around a bit.
Your correction sounds to be OK so I have no fear right off of not riding soon. But for wasting near 6 months on this mess I have no concern about adding another week or two with looking around.
My concern now is trying to get back to riding soon as by June or July it gets way too hot for me to be riding around down here in Arizona's hot desert country. I really hate riding when it gets in the 100's and even up to as high as 115 and I believe one day it got to 117. Those numbers are really too hot for riding. If traveling, get going at first light and ride till noon. Then find a cool motel and get your sleep for next days run. Just my opinion.
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Post by bobf on Feb 15, 2016 19:46:21 GMT -6
I will give it a try and if yours works, you will definitely get credit for that.
But for my curiosity I will then replace one part at a time till the problem comes back so I can tell others where to look. It sounds like you are convinced that the carbon thing is the problem. I will try to prove that myself.
When working I was a draftsman and then a designer and finally a product tester so my curiosity has been awakened. Failures need to be discovered for sure to help others keep from wasting so much time and money fixing.
We never did discover why we were having what I considered to be coolant being in those vacuum hoses. So I will keep on looking as I get the thing working. It was suggested that it was the carb so I bought another one. No solution. Now in the vac tubing it makes a bit more sense as they go running around and likely the problem or problem transmitters.
Have a few days rest as I will be hauling the wife again tomorrow morning. Then I will begin my modifications and looking for the cause at the same time, for who knows how soon the guilty steps up to be recognized. Will let you know as things develop.
Thanks a bunch for your efforts and support.
My first car was a Packard 4 dr sedan with a big straight 8. Now working on a small single cylinder engine. The big 8 was a lot simpler than this single engine.
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Post by bobf on Feb 15, 2016 17:17:54 GMT -6
OK, I will give it a try. Just don't know what I might have done as it was all under covers when this all began. The only two points that I see that I messed with were the two at the carb and the one at the fuel pump. But now I have all covers off, including the floor boards.
OK, I will look at that little black thing by the tank. It was once tied to the framework but that strap has now broken. And what was that big canister for? It also has a big hose that goes up to the motor and then onward. I will have to look at that tomorrow as I am now done with the scoot for today.
I hope you are right as I am getting pretty tired of messing with this problem after several years of fixing and little riding.
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Post by bobf on Feb 15, 2016 15:58:24 GMT -6
OK, working hard to catch up with the current stuff - like photos, sketches, etc.
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Post by bobf on Feb 15, 2016 14:12:41 GMT -6
I will see what I can do. It sort of looks like a spaghetti pile. I have thought that myself. Just not sure where to change things so help is appreciated.
Once I get the sketch how to send it to you would be my question. I suppose I can run it from my printer into a file and then send the file to you. Another thing to learn for me but learning is possible even for us old folks.
How fast does not matter. I will work on the sketch till it makes sense and then send it to you. No guarantee of today at all. But as soon as it make sense I will send it.
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Post by bobf on Feb 15, 2016 13:17:33 GMT -6
It is hose #2 at the back of the carb.
I can block that brass port - no effect. If I block the vac tube - the engine stops.
I hope this is a clue to end my six months of no scooting.
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Post by bobf on Feb 15, 2016 11:56:23 GMT -6
Alleyoop, I thought I had sent you a note earlier but it is not here now. I must have left without saving. So I will do it again.
After I got done with driving the wife to shopping I was able to look at and run the scoot. So now I tell about the recent events and hope they help you when thinking of my machine.
I was having a problem with the starting so I took the vac hose off the AVC to see if anything was in the hose. Something wet but could not tell if gas, no odors I expected but maybe it was coolant then. Definitely something at the brass ACV tube.
So I tried to start the engine with the tube off and it did start and ran well. It was running fast enough that I could control the idle down a bit with the idle adjust screw on the carb.
It did blow lots of smoke from the exhaust manifold area and out the tail pipe too. Plenty of smoke but after a few minutes it started to clear and ended up running clean as it should. Fuel pump change the reason for that, or just running without the vac system connected at the ACV?
The black part of the enricher did get warm, not hot, as the engine was running.
I did not change the fuel ratio mixture yet as it is running well at the moment. The Honda manuals say not to change as it is a factory setup. I will not till other ideas fail, then anything goes.
Wondering now if this vac hose disconnected from the carb means anything special. As long as I leave the vac hose disconnected the engine seems to run well. If I put my finger over the vac hose end, the engine quits immediately. If I loosen another vac tube connection the engine keeps on running if I block this first vac tube. Not sure what I prove with that exercise.
Hoping your experience may learn something from my happenings.
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Post by bobf on Feb 14, 2016 16:45:45 GMT -6
Reason for changing the fuel pump is the possible correlation of black smoke with the installation of the new fuel pump. Just a guess so I change back. Next time I run I will notice if the exhaust is black or not.
Vac line at the ACV was having coolant in the past. I did commented on that I think but maybe not. Today the hose was wet when I took it off. Did not check but tried to smell and did not smell gas. Will know better when I get back to working on the scoot again. Likely tomorrow afternoon as first possible time.
Battery is still on full charge so it will be a while till it is ready for more workout and I am needing a break for now.
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Post by bobf on Feb 14, 2016 15:14:29 GMT -6
Is the item you are speaking of called the Starting Enrichment Thermal Valve? If so I can check the resistance as the Honda manual says approx 10 ohms. I have two here, one on the machine and one in the garage on the second carburetor. If they both check out then maybe a physical check out may see something wrong. They are both near 10 ohms, actually about 8 or 9.
I am running without the air pipe installed. Could this cause a problem?
Interesting ideas but where would the vacuum lines get gas to suck up? I will look around for that possibility. I just took off the vac hose that connects to the back of he carb by the round looking thing. Could not restart as the battery was struggling to do so. So now on charger for a while. I could also go back to the original fuel pump to eliminate the fuel pump from the question block.
I also had the other carb running a couple days back and it also was belching black smoke. A real confusing mess. Maybe I should just spend some time, likely tomorrow or Tuesday, just thinking through the changes I have made and swapping them back if I still have the older parts around.
Yes I will go in and reset the fuel ratio screw.
Will include resetting the fuel ratio screw later. First I will change the fuel pump.
You do give me many things to think about and thank you.
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Post by bobf on Feb 14, 2016 13:27:51 GMT -6
OK Alleyoop, here is what I did. I tried several times to align the center punch mark with something I was only guessing at. Mostly just centered in the hole. Never found a mark in the hole or on the outside anywhere worth making a bet on.
Problem when aligned as I described. The right one was locked by cam pressure I assumed. I could not move it at all. So instead I considered moving to where I could adjust both and then try to start. Absolutely no guarantee of correct setting but if running maybe I could do the Honda set up. So again I am just unable to adjust as it will not maintain a running speed without me holding the throttle open a bit.
It is still blowing lots of black smoke out the stack. You suggested my changing the mixture screw. Can do I guess. Always thought better of messing with a controlled and locked setting. But right now I am out of control. Later this week, when holidays are over, I will go talk to the only shop that may be willing to help. Right now I will be willing to hear your ideas and suggestions. Valve job is possible for me in my garage. Any thing deeper and I have to go to a skilled and equipped shop.
Well, I did spend a bunch of time hand cranking the engine trying to get the center punch aligned to something so I could adjust the valves. Could the valves be off somehow from the correct timing positions? Just guessing out loud.
Thanks for your encouragement so far.
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Post by bobf on Feb 14, 2016 11:07:15 GMT -6
OK, I am set up to do the none running setup. As before I have everything set up for adjusting, I think. My concern this time is about the setup as they say to line the mark, dimple in rotating part, with a triangle mark on the cover. I don't see a triangle mark on the cover, did not before either, so I just set it up as centered as I could in the hole itself.
So now I am rotating the engine to see if there is another center punch tool mark that I can find.
None found and I am back to the punch tool mark again. No triangle mark found but will try to set valves with the punch centered as best I can in the hole. Sure hope this works. If not I guess back to the setting while running. Which to me is just a lot of guesswork at best.
Will post a follow up after I do the valve settings.
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Post by bobf on Feb 14, 2016 6:50:46 GMT -6
I wish they did as you say. What happens on my engine is they do not slip until really loose. Then as the engine is running they will be spinning while running and I have to hold them from spinning off or mark their location, shut down, lock them in the marked location and then restart.
I will try a drop of oil if I do it again to see if that helps while still some tension on the head to end the spinning. If running the exhaust one will spin freely and the intake will wiggle around but it does not spin as if to come off.
Later today I will do the fixed, not running, set up again.
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Post by bobf on Feb 13, 2016 19:49:07 GMT -6
And yes, this is the Honda Helix 244cc engine. Several requests but I kept forgetting. Maybe tomorrow will be a good day for me after I reset the valves again. I used the same method some time back because I have never felt good with the setting while running. But I have tried the setting while running since I did the physical spotting and then resetting one notch idea. So it could be anything right now. I also took your advise and set a bit looser for now. Only problem with the setting to the marks is taking the side cover off. Sometimes it is a bit of time getting those two screws relocated correctly so they can be tightened.
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Post by bobf on Feb 13, 2016 16:23:15 GMT -6
Thanks for this film Allyoop. I have used this method in the past but also have used the while running method too. So I will take the side cover off and try this way once again.
I did put my hand into the exhaust and I guess it was the dry dust type, not oily this time. So is adjusting the valves the solution this time? I sure hope so. I will try just loosening them first to see I can improve things. But do think the fixed marker was a bit more accurate. For me, I have a terrible time trying to adjust while the engine is running. The screws just keep on turning and looking like they will come off.
More fun tomorrow.
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