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Post by rob63 on Jul 6, 2012 2:35:30 GMT -6
The studs are 13 ft/lb, the little bolts on the side are 8 ft/lb.
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Post by rob63 on Jun 25, 2012 14:34:41 GMT -6
If you unscrew the sparkplug and put it into the plug cap, hold the cap in your hand and put the metal part of the plug against some bare metal either on the engine or frame, then crank the engine on the starter. Do you have a spark then ?
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Post by rob63 on Jun 25, 2012 9:04:40 GMT -6
If it died and didn`t crank then you probably had a seizure of some kind due to the lack of oil. There`s a very strong possibility that you`ve damaged the crank bearings to some extent which means a full strip down and replacement of probably the crank, bearings and seals, maybe the oil pump as well and possibly the camshaft and bearings have some damage. If smoke was coming out of the exhaust then also a barrel and piston/rings along with associated gaskets. Then there is the rollers and probably a new variator assembly and a belt. I can only echo what people have said above, if I was in your shoes I`d start looking for another engine, although depending on what you paid for the bike and the condition you describe it as, I`d be tempted to right it off as maybe spares and look for something which has had a bit more care and attention given to it.
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Post by rob63 on Jun 24, 2012 2:57:41 GMT -6
Sometimes it`s just a quirk of the sytem when you replace a pipe or cylinder. Try pumping the lever very slowly, it takes about 15 minutes to get some kind of pressure up but it should be noticeable. Or pull the lever in to the mid point of its travel and pop a cable tie around the lever and grip so it holds it in that position,. Leave it for an hour, when you come back it should`ve bled air back up through the master cylinder.
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Post by rob63 on Jun 22, 2012 4:51:03 GMT -6
The redline is basically the maximum amount of rpm that the motor can achieve without significant damage taking place. It is determined by the manufacturer, and is worked out by taking into consideration the build quality and the balancing of the components as a whole. On a four stroke engine the first thing which becomes apparent if you go too far through the redline is that the valves will start bouncing. This is when the valve springs start rebounding against themselves, sometimes causing the valves to hit the top of the piston. On a 2 stroke the problem is more likely to be the balance of the crankshaft/conrod assembly, where exceeding the maximum amount of rpm too often, has a tendency to bend or snap it.
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Post by rob63 on Jun 21, 2012 14:42:14 GMT -6
When a belt snaps it tends to leave fragments all over the inside of the drive case, sometimes they`re only small but if they`re not cleaned out they can cause problems. It`s always wise to take the variator off and examine it and the rollers, and give it a good clean. Also pop the clutch assembly off and examine that to make sure no fragments have jammed between the drive faces or around the clutch friction/springs area etc. While they`re both off give the interior of the drive case a good clean out with a brush or compressed air.
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Post by rob63 on Jun 19, 2012 13:32:11 GMT -6
Easiest way is to put the new fully charged battery in the scoot, then when the scoot is running, measure the voltage between the positive (red) and negative terminals on the battery. Should be about 12.5-13 volts at idle. Put the lights on and voltage should stay the same, rev the engine and voltage should go up to about 13-14 volts. If you have that then the charging system is working within limits. If not then you can start looking for the source of any problems.
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Post by rob63 on Jun 19, 2012 13:22:57 GMT -6
Popped a flasher unit on and it`s all working. Also had to rewire the tail light to the headlight circuit (yellow wire from stator) as the voltage wasn`t enough for the indicators and tail light at low revs. Had a test ride around the block and it all feels fine. Now for the MOT test.
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Post by rob63 on Jun 18, 2012 13:15:52 GMT -6
It looks like I`ve got a bad flasher unit, checked earths and ran a different power lead to the indicators and they come on, so basic circuitry seems ok.
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Post by rob63 on Jun 18, 2012 13:12:33 GMT -6
Check the fuse, it should be on the smaller red wire coming from the positive battery terminal, it could be blown or more probably the terminals will be corroded or dry. Vehicles like to be used, leaving it sat round all winter is going to give quite a few problems in the long run. I`m not sure how you`ve managed to get 25v at the ignition switch when the only power source on a non running scoot is the 13v from the battery, bit of a mystery.
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Post by rob63 on Jun 18, 2012 7:41:17 GMT -6
Yep I think the flasher relay will be the next port of call if the earth seems ok
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Post by rob63 on Jun 17, 2012 7:11:13 GMT -6
Cheers bud, I`ll investigate further
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Post by rob63 on Jun 16, 2012 16:53:15 GMT -6
The battery eliminator sits in place of the battery, wires in the same, effectively it`s a capacitor which stores a small amount of charge. It`s fed by the red wire from the reg/rec which would normally feed the battery, so would the voltage still be DC ? The flasher relay should be DC I think, as it used to work off the battery without the engine running.
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Post by rob63 on Jun 16, 2012 15:26:35 GMT -6
Just putting the finishing touches to my Adly project, everything is working except the indicators. Haven`t delved into it too much as weather has been rubbish, but thought I`d post up the circuit diagram I made to see if any experts could check the indicator circuit to make sure I haven`t made a cock up somewhere. I`m using a battery eliminator so nothing works until the engine is running. The flasher unit has a black wire feed from the ignition, this must have feed to it as the horn is on the same wire and that works as does the tail light. The grey wire from the flasher unit goes to the indicator switch, which then feeds the indicator wires though the switch. There is no clicking from the flasher unit but I did try a multimeter on the blue feed wire on the right indicator but only got about 8-10 volts. Any thoughts would be appreciated
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Slick 50
by: rob63 - Jun 16, 2012 15:11:00 GMT -6
Post by rob63 on Jun 16, 2012 15:11:00 GMT -6
Tend to agree with terrdnf, regular oil changes are all that`s needed. The idea behind slick50 is that it puts a protective coating on the bearings so that if your oil pressure fails it gives you a bit of extra protection and so extra time, to shut down the motor. This is fine on a car where you have an oil pressure light which comes on if pressure fails, but on a scoot it`s pointless as if pressure fails you won`t know anyway, so the bit of extra time and protection which slick50 provides is mute.
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