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Post by rob63 on Dec 11, 2013 16:04:21 GMT -6
We have 2 ballast resistors on our Sym 50s, I`ve also come across them on a few 125`s. All had an AC lighting system and the resistors were wired into the lighting circuit as the voltage feeds came straight from the stator, ie: unregulated. Its purpose as far as I know is to take any excess voltage and store it whilst converting it to heat and dissipating it into the air to prevent the bulbs from burning out. The secondary one on our bikes is wired into the autochoke system to again prevent the unit from burning out as it also gets it`s feed direct from the stator. Some later bikes had autochokes with a built in resistor, so only one was required for the lighting system.
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Post by rob63 on Dec 9, 2013 15:56:48 GMT -6
Does the engine turn freely either by hand or on the kickstart ?
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Post by rob63 on Dec 1, 2013 16:14:51 GMT -6
I can`t help unfortunately but I`d be very interested if someone else has encountered this and found a solution. I've had the same problem with a couple of 125`s on the fleet, both had been run very low on oil to the point that only a couple of drops had come out when the drain plug was removed. I tried adjusting the valves, checking compression, adjusting the carb, even replacing the carb with a brand new one. Eventually I replaced the engine on one and put the old engine aside for parts. The other scoot ran similar but was useable so I gave up and put it out for hire, so far no problems have been reported. The only conclusion was that maybe either the cam chain had stretched or the crank had bent slightly or become unbalanced. I must admit that the bloody things almost had me tearing my hair out at times.
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Post by rob63 on Nov 28, 2013 12:24:27 GMT -6
When chosing a BBK number how is it figured up? Do you add the number of cc's of the BBK to the existing motor to get a total? Is a 50cc BBK make it a 100cc if its already a 50? 80cc BBK make it 130cc's? No, an 80cc big bore kit will make the engine 80cc
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Post by rob63 on Nov 24, 2013 4:59:35 GMT -6
Out of interest Alley, do these kits need the crankcase relieving in the same way the 170 kits do when fitted to a 125/150 engine ?
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Bogging
by: rob63 - Nov 18, 2013 11:38:46 GMT -6
Post by rob63 on Nov 18, 2013 11:38:46 GMT -6
If it`s a 4 stroke then check the rubber diaphragm in the top of the carb. If it has the tiniest split in it, can make the scoot run flat as a pancake.
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Post by rob63 on Nov 12, 2013 12:12:34 GMT -6
Nice tutorial. I used to work in an Aprilia dealership and we regularly got scoots coming in with crank bearings blown because the tiny belt had snapped. The owners had been putting 2t oil in as they were supposed to but had never had a service done. Whilst a good idea in theory, I can`t think of a worse idea than to have a rubber belt running such a vital part such as an oil pump, especially on scoots ridden primarily by teenagers.
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Post by rob63 on Oct 30, 2013 13:26:26 GMT -6
Looking at the item and the kit it is used for, then I`d think that is a combined cdi and coil which probably won`t work, although I can`t be sure. The engine in the kit probably has a modern pass over pick up on the magneto. Your Motobecane I would think has points and condenser therefore a cdi isn`t needed, just a plain coil. The coil you have with one wire is very probably similar to a minimoto coil, in that the one wire serves to feed the coil from the magneto and the 'Y' splice adds another wire to earth/unearth via the killswitch to stop/run the engine. Something like this www.ebay.com/itm/Gas-Scooter-Mini-Moto-Bike-Ignition-Coil-47-49cc-Parts-/170268902381?hash=item27a4d143ed&vxp=mtr#shpCntId
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Post by rob63 on Oct 30, 2013 11:37:59 GMT -6
Magnetos on mopeds are old school now and generally have contact breaker points which needed adjusting to the correct gap, and a condenser which stores energy to give a spark through the ignition coil. The modern cdi system uses the pass over pick up on the flywheel which sends a signal to the cdi box which then sends a signal to the coil. The essential difference is the way the spark is generated ie: contact points/condenser versus flywheel pick up/cdi. The contact points were a pain as they needed regular adjustment, and as they were constantly moving there was a good chance of heat/wear build up, sometimes leading them to welding themselves together. Modern twist and go 2 strokes are exactly the same set up as modern 4 strokes in that they have the flywheel pick up, cdi, and coil. As far as ignition coils go, although they may look different they generally serve the same purpose, have two connections and a high tension lead.
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Post by rob63 on Oct 29, 2013 16:17:07 GMT -6
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Post by rob63 on Oct 28, 2013 14:48:57 GMT -6
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Post by rob63 on Oct 14, 2013 14:26:58 GMT -6
Check the multiplugs on the CDI unit. I had one similar at work where one of the terminals wasn`t making a good contact. The green wire should be an earth as you say, the brown should be the pulse feed from the cdi.
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Post by rob63 on Sept 19, 2013 11:14:49 GMT -6
The only way of telling is to take measurements unfortunately. Most of the Ruckus on the forums have a GY6 150 engine as a base. Yours being a 50 has different mounts to the 150. Have a search on there for 139qmb, it should throw up a few 50cc bikes
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Post by rob63 on Sept 18, 2013 13:08:51 GMT -6
Cheers lads She was a bit boggy at first so I drilled the main jet out and she flies now. Got the MOT test done the other day and she went through ok. Maybe get the critter taxed and insured and use it for transport next week....shame winter is just round the corner though.
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Post by rob63 on Sept 18, 2013 11:07:30 GMT -6
You don`t have to do a stretch but your handling will be a bit odd to say the least. There`s also more to it than just popping a wider rim on. You need to off set the engine to one side of the centre line of the scoot, then get an offset rim, then get a hub to accept the rim. Quite a lot of work is involved. Best place to get an idea of what is involved is to have a look at the Total Ruckus forum.
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